TMG-1200 Cold Heading Monitor
Incredibly Simple, Simply Incredible
- Detects separation gap to within .00004 inches (1/1000mm) at speeds up to 1200 SPM.
- Three detection modes in one standard system - no extra modules or sensors are required for different machine types.
- Adaptive learn and Trend analysis operating modes - each with high and low alarm function
- Bar graph display shows positive or negative deviation between sensor and target.
- Alarm limits are automatically adjusted. No complicated programming required.
- High and low deviation setpoints are displayed at all times.
- Includes three separate parts counters - preset, batch and actual
- Built-in alarm detects decrease in RPM for early indication of problems with machine motor.
Automatic Quality Control
- Short or long misfeeds
- Cracked or broken inserts
- Fractured or rotated transfer fingers
- Double hits and dropped slugs
- Increase in machine motor load
Applications for the Cold Heading Monitor
- One die one blow
- One die two blow
- Two die three blow
- Multi-station headers
- Boltmakers and nutformers
One compact monitor for all machine types - from single blow headers to multi-station formers.
Frame mounted proximity sensorsused by the cold heading monitor detect variations in ram position at front dead center. Machine stop is initiated if off-tolerance condition occurs.
DM-315 Installation Kit for the cold heading monitor include two proximity sensors, adjustable mounting bracket, junction box and oil tight fittings.
| Power Requirements: | 100-240 VAC, 50 or 60 Hz |
| Power Consumption: | < 15 watts |
| Output Contacts: | 2 NO-NC relays for machine and counter control |
| Output Contact Capacity: | 250 VAC @ 5 amps |
| Counter Timer Relay: | Adjustable from .5 to 25 seconds in .1 second intervals |
| Response Time: | < 10 ms |
| Sensor Type: | Proximity 200 kHz |
| Detection Range: | 1mm - 3mm |
| Repeatability: | .00004 inches (1/1000mm) |
| Alarm Adjustments: | Adaptive learn 0-500 Microns; Trend display 0-99 Microns |
| Parts Counters: | Preset (to 8 digits) Actual (to 8 digits) Batch (to 3 digits) |
| Operating Speed: | Up to 1200 RPM |
| Operating Temperature: | 0° to 50° Celsius |
| Display: | LCD with backlight (128 x 48 pixels) |
Each TMG-1200 Cold Heading Displacement Monitor is supplied with mounting bracket, DM-315 Installation Kit and instruction manual. The system is available for delivery from stock.